In the Direct Reduced Iron (DRI) plant, production of sponge iron using a solid reductant involves reducing iron ore (lumps/pellets) with a carbonaceous material such as coal. The reduction is carried out in a rotary kiln (which is inclined and rotates at a predetermined range of speeds) at a stipulated temperature (850°C 1,500°C). The inclination and the rotary motion of the kiln ensures ...
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· A slag of monosilie degree is aimed at in the calculation of the furnace charge, and this will be fairly high in iron and tin since, owing to the effective nature of the second or slagcleaning operation, it is not found necessary to attempt to produce a cleaner slag at the first smelting. In the first operation dust losses are small, the LodgeCottrell plant socuring 98 percent recovery.
Process of slag crusher plant in sponge iron plant sponge iron plant major plant facilities 1 raw material preparation system raw material system mainly consist vibro feeder crusher and screen iron ore crushing is not required since sized material has to be purchased iron ore of size 5 mm to 20 mm is being used for the production of. View Details . Slag Crushing Plant Manufacturers Suppliers ...
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· process of slag crusher plant in sponge iron plant. Status of Sponge Iron Plant in Orissa Scribd. How ever from pollution point of view, sponge iron plant is egorized in red industry Coal plays a dual role in the process by acting as a reductant as well as a fuel for etc. the gangue content of iron ore cannot be separated as a slag. etc. chruser plant for slag sponge iron ...
· When sponge iron is charged in the furnace, continuous removal of slag is required for smoothening of the melting operation. This is because slag gets solidifies on top of the liquid bath and hinders further melting of the sponge iron. The continuous removal of slag is carried out by scooping the slag out of the furnace. Removal of the slag is generally facilitated by the use of deslagging ...
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Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas or elemental carbon produced from natural gas or ores are suitable for direct reduction. Direct reduction refers to solidstate processes which reduce iron oxides to metallic iron at temperatures below the melting ...
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· Accordingly a Corex plant has shaft unit, where iron ore pellets (with or without some closely sized lump ore) is reduced by gases emanating from the second unit to make hot sponge iron (first stage). This is mechanically transferred to the second unit or MelterGasifier where it is melted and carburised (second stage) by injection of both coal and oxygen. In the upper part of the Melter ...
· Private SectorProject Information Expansion of steel plant –dri kilns (sponge iron from 1,80,000 tpa to 6,75,000 tpa), induction furnace with matching lrf ccm (ms billets / ingots from 1,20,000 tpa to 5,16,000 tpa), rolling mill (rolled products from 1,05,000 tpa to 4,35,000 tpa, with 2 x 10,000 nm3/hr coal gasifier), mini rolling mill with coal gasifier (33,000 tpa with 1 x 2000 nm3/hr ...
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Sponge Iron Manufacturers Association. The Sponge Iron Manufacturers Association (SIMA) established in 1992 is an all India apex body of Indian sponge iron industry. It is the voice of the indian iron ore based sponge iron steel industry, at both domestic and global forums. As a notforprofit society, SIMA has been mandated to communie the viewpoints of its constituents al stakeholders ...